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NLYour company implements complex solutions for industrial automation?
NEED A RELIABLE AND EXPERIENCED CONTRACTOR FOR YOUR PROJECTS?
Our consultant engineers have extensive expertise in establishing connectivities and process data collection, programming of engineering calculations, material and process flow modeling, development of technical and operational documentation, including Russian specifics like GOST. Our main expertise is the OSISoft PI System platform and its core products PI Server, PI Analysis Framework, PI ACE, and PI WebParts
Process dispatching
Process dispatching – a basement needed for most industrial companies within production automation projects. Main goals of that kind of systems – creation of a tool for production and process monitoring, statistics and data collection and storage for several years, automated operations reporting, integration and aggregated data transfer into systems like ERP, supply chain, and others (production output, shipments, power consumption etc.)
- Real-time data archive
- Data collection
- Operators’ screens and dashboards
- Managerial dashboards
- Reporting and pivot tables
- Integration
Material flows modeling and accounting
Inventories and transfers accounting of raw materials and oil as well as semi-finished and finished products is a key point of production management and is a base for overall financials. Transfers modeling and its measurement accuracy directly influences quality of production volume and calendar scheduling. For continuous processes (like petro and petro-chemical industries), this includes calculation and monitoring of oil and gasoline products pumping as well as tank balances at the end of the day or shift. For batch processes (like in metals, chemical and other industries) important things include monitoring of movement and stocks of raw materials, semi-finished and finished products as well as stocks in all locations (intermediate stockpiles and raw materials receiving/finished products shipping warehouses)
- Petroleum product transfers (refineries)
- Petroleum products balances (refineries)
- Weighting measurements (batch processes)
- Raw and finished products stock levels
Process mode and deviations control. Alerts and reporting
Monitoring of deviations from correct process regimes can be a part of emergency alarm component of process control system or act as standalone service responsible for collection and analysis of deviation statistics with subsequent report generation. Such process monitoring can use either simple limits control rules or complex engineering online calculations. Based on the results of monitoring and collected statistics system then notifies responsible people and generates reports
- Parameter list creation and tag-linking
- Process modes
- Alert generation rules and templates
- Alarm generation
- Employee notifications
- Reports and statistics
Industrial and process portals
Building visualization tools for production and technological information is one of the phases of complex process control projects. Our specialists have a lot of experience in building industrial portals using OSISoft visualization tools and Microsoft Web solutions, namely SharePoint. We know how to implement web interface for system or portal and integrate it with process automation systems (PI System, Historian and others)
- Process data sources
- Production modeling and material accounting
- Develop dashboards and screens
- Integration with business systems
Check out our expertise – request for a pilot solution for your industrial system or process automation project
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